Wire cut shot is an important metal abrasive, widely used in industrial surface treatment and strengthening processes. It is mainly made of waste wire rope through special processing, with high hardness, uniform particle size and long service life. This article will discuss the production process, performance characteristics and application of wire cut shot in various industries.
Production process
The production process of wire cut shot mainly includes the following steps:
Rope breaking: The waste wire rope is broken by a rope breaking machine to form smaller wire segments.
Strand breaking: The broken wire is further processed to remove unnecessary parts.
Shot cutting: Special equipment is used to cut the processed wire into the required shape and size, usually round particles with a diameter of 0.2mm to 4mm.
Decontamination and rust removal: The cut wire cut shot is mixed with sawdust and fully stirred in a mixer to remove oil, rust and other impurities on the surface.
Screening: The finished product is screened by a wind separator and a screening machine to ensure uniform particle size and meet standard requirements.
This manufacturing process can not only effectively utilize waste materials, but also reduce production costs and reduce environmental pollution.
Performance characteristics
Steel cut wire shot has the following significant characteristics:
High hardness and density: The hardness of steel cut wire shot can reach HRC55 and the density is 7.8 g/cm³, which makes it excellent in impact force and wear resistance.
Uniformity: Due to the standardized production process, the steel cut wire shot is consistent in shape, size and hardness, which helps to achieve better cleaning effect.
Environmental protection: Using waste steel wire rope as raw material not only reduces production costs, but also reduces the generation of industrial waste, which is more environmentally friendly.
Application field
Steel cut wire shot is widely used in many industries, including:
Machinery manufacturing: used to clean and polish mechanical parts, remove surface oxides, rust and burrs, and improve the surface quality of parts.
Automobile industry: In the process of automobile manufacturing, it is used for shot peening to improve the strength and durability of the body structure.
Shipbuilding industry: used for cleaning and anti-corrosion treatment of the hull surface to ensure the durability of the ship in the water.
Construction industry: In the process of surface treatment of concrete structures, it is used to remove surface dirt and improve the adhesion of concrete.
Pipeline manufacturing: It is used to clean the inner and outer surfaces of pipelines to improve welding quality and anti-corrosion performance.
Conclusion
As a highly efficient and environmentally friendly metal abrasive, steel wire cut shot plays an important role in modern industry. Its superior performance and wide application prospects make it the preferred material in many manufacturing processes. With the development of technology, it is expected that more innovative applications will appear in the future, bringing greater efficiency improvement and cost reduction to various industries.